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Case studies

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February 1, 2023
Non-intrusive temperature sensor alerts large New England brewery of chiller failure – issue is resolved before any product is lost
Around 1:00pm a glycol line on the roof had ruptured. By 1:30pm the glycol line temperature had risen above the...
Food & Beverage
February 1, 2023
Tank purge monitoring at Lord Hobo allows them to reduce purge times by 50% and save on CO2 usage
Monitoring of the tank purge allowed Lord Hobo to significantly reduce purge times up to 50%....
Food & Beverage
January 17, 2023
Remote monitoring of boiler provides uptime generating additional $12,000 of product each week
Remote monitoring of the boiler operation allows the production staff to have peace of mind, especially when they are not...
Food & Beverage
January 17, 2023
Improving operation of pasteurization system using level sensors to determine bay water levels
NOBL estimates that by having alarms notifying them when equipment is not working properly, they have saved between 30 minutes...
Food & Beverage
January 17, 2023
Conductivity and vibration data prevents dairy product quality losses and supports pump warranty claims
Preddio’s CIP remote monitoring system proved to be extremely helpful when local thunderstorms and tornadoes posed significant risk to the...
Agriculture
December 14, 2022
Installing an air handler vibration monitor using Chesterton Connect at a major automaker’s data center
After installing the Chesterton Connect, precise cloud alerts from the Connects allowed an automaker to target maintenance and repair work...
Industrial
August 16, 2022
Remote monitoring ensures boiler uptime
Unexpected steam boiler failures resulted in downtime and disruption of the brewing process at Ipswich Ale Brewery....
Food & Beverage
August 16, 2022
Trouble-free milk production and improved animal health on a commercial dairy farm
Large scale commercial dairy farms with several hundred or even thousands of milking cows work around the clock to ensure...
Agriculture
July 22, 2022
Sporadic Dry Running Identified and Fixed
A municipality running several large vertical centrifugal pumps was experiencing reliability issues. It was hypothesized that dry running was occurring,...
Industrial
June 16, 2022
Kaizen Goal Reached Using Data
A papermill running several white liquor centrifugal pumps, sealed with traditional packing, set a kaizen goal to improve the mean...
Industrial
May 8, 2022
Steam Boiler at Beverage Manufacturer
Sporadic boiler failure causing canning line downtime....
Food & Beverage
January 10, 2022
Remote Oil Field Booster Pump Failures
Located in a remote oil field, seals on a critical booster pump were failing. Because of the location, maintenance engineers...
Industrial
November 28, 2021
Municipal Water Monitoring and Optimization
A large public water utility had deployed hundreds of remotely located centrifugal pumps, tasked with providing potable water to several...
Industrial
October 9, 2021
Upstream Problem in a Harsh Environment
A chemical plant was experiencing an unusually high seal failure rate on a 65% Nitric Acid transfer pump. Mean time...
Industrial
September 28, 2021
Manufacturer’s Hidden Wastewater Problems
A pump manufacturer installed several large and expensive split seals on a vertical wastewater pump. After several hours, one of...
Industrial
May 9, 2021
Failed Flush Sequence
A waste management plant, operating heavy-duty pumps to process industrial slurries, had repeated mechanical seal failures on several pieces of...
Industrial
March 5, 2021
Decentered Screw Pump Failure
A chemical company was experiencing repeated mechanical seal failures in their plant producing latex-based products....
Industrial
October 3, 2020
Ivy League Research Labs Chiller Plant
Significant sporadic vibration was suspected to be impacting the operation of a large split-case pump. Routine vibration inspections were unable...
Industrial
February 2, 2020
Slurry Suspension Transitions to Solid
A pump designed to move a highly concentrated slurry in a Pulp and Paper Mill was experiencing significant vibration events....
Industrial
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